DIY Workbench

This past weekend was filled with a quick and easy project that made all the difference in the world.  My parents came to visit and my dad helped us build a workbench.  I wanted something that had a table top, a bottom shelf, a peg backboard, and an upper shelf.  My dad had built a workbench years ago when they moved into their current house.  We were going to build something similar. 

When he built his, he used RTC2Z Rigid Tie Connectors.  We used the same ones and they made the whole thing so easy!!

We also used plans from DIY Done Right as the starting point.  We did modify them to create a 6' x 2' x 6' work bench rather than the 4' x 2' x 5' one that the plans had.  We lifted the height of the table top as well since Tony and I are taller. 

Here's what we did.

Step 1: Determine the size of the workbench and the materials required.

As I mentioned, we modified the design to give us a larger workbench.  See our new plans below.

Here's what we needed for our larger workbench:

Tools Required:

• Saw
• Screw gun
• #2 Phillips head bit
• Tape measure
• Clamps
• Framing square

Materials Required:

• 2" x 4" x 8' lumber - 6 pcs 8 pcs
• 24" x 48" - ⅝" plywood sheet 48" x 96" - 23/32" plywood sheet
• 24" x 48" 48" x 96" - ¼" pegboard sheet
• (8) Rigid Tie RTC2Z Connectors
• (1 box) Strong-Drive® SD #8 x 1¼" Screws - 100 ct
• (20) (36) #6 x 1¼" flat-head screws
• (4) #6 x 2½" flat-head screws

You can also buy a workbench kit from Amazon here or here.

Step 2: Purchase Materials.

The Rigid Tie connectors and SD Screws came from Home Depot.  I had gotten them earlier in the week.  Saturday morning we went to Lowe's and got the lumber, plywood, and pegboard.  The nice thing about Lowe's, or any of the big hardware stores is that they will rip the large sheets for you.  We had them cut the plywood and pegboard down for us.  If you have this option, take it!  The pieces are perfectly square and it saves a ton of time!  This gave us:

• (2) 2' x 6' - 23/32" plywood sheets + scrap
• (1) 3' x 6' - 1/4" pegboard sheet + scrap

Step 3: Cut to length


We had to cut our 2x4's to length.  We followed the modifications that we made in Step 1.

We needed:

• 1 - 72" piece for the top rail
• 2 - 70" pieces for the rear corner posts
• 4 - 69" pieces for the rails
• 2 - 38" pieces for the front corner posts
• 4 - 17" pieces for the end rails

Step 4: Assemble end pieces.

Make sure you make opposites ends.  You don't want two of the same ends.

Step 5: Install rails.

Step 6: Attach top rail using 2-1/2" screws.

Step 7: Corner out plywood and install.

Step 8: Attach pegboard

Step 9: Organize!

The larger size gave up plenty of room for our small and large tools.

The actual assembly of the workbench took us about 1-1/2 hours.  Not bad at all!

Enjoy!